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ericfx1984
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DIY write up: How to build a Liquid chiller capable of Sub-zero temps for crazy cheap ericfx1984 Jul 29th, 10, 04:03 AM #1

this little write up will tell you how to make a super cheap fluid chiller capable of sub zero temps and and how to tie it into a water cooling system

You need to decide how cold you want it to be:

for temps between 7c and 18c just use the stock thermostat and place it in the water, the unit will shut off around that temp, you can mod it to shut off colder if you like, these temps, and anything above 0c means you will be able to run straight water

however if you intend to run temps colder than 0c (in my case less than -20c) you simply take the stock thermostat and place it at the rear coil, you should also run something that will not freeze, Automative antifreeze? winter windshield washer fluid?

Parts needed:

-Window A/C unit, the more BTU the better

-Cooler large enough to fit the A/C evaporator (even styrafoam will work)

-a water pump

-water block

-various fittings / tubing / clamps

-hot glue gun

-black tube foam insulation that fits your fluid tubing


Step 1: Remove all casings and bottom tray from the Window A/C unit

step 2: remove the styrafoam casing around the front fan blades

step 3: remove the front fan blades



step 4: now you should modify the cooler to have input and output lines, , basically cut holes that are the right size for your fittings or barbs, i used hot glue and 5 minute JB weld, now would be a nice time to add a drain port

note: its best to make your return line be the higher line

note: also keep in mind that the cooler needs to be large enough that the fluid fully covers your evaporator, however the more fluid you use the longer it will take to get the unit fully cooled down, but the less coolant you make the faster the coolant temps will raise while you are pumping heat back into it



step 5: now you need to get the evaporator (front coil, the cold one) into the cooler, to do this you will need to bend both of the copper lines to fit into the cooler

note: you might have to cut a small section of your cooler to make room for for the cooler lines, if this happens you should use use a hot glue and j b weld (or better yet a plastic welder)





Step 6: now attach your fluid lines, top line should be return line, your block and your pump
while you are doing this you should insulate the fluid lines, this does 2 things:

First it protects from condensation

second it helps to keep from loosing temps to the air

note: there is not need for a radiator, this will only heat up the fluid

step 7: insulate your motherboard and water block, kneaded eraser is great for the motherboard, foam is perfect for the block, the idea is to have no air contacting anything that is cold, you might also want to use some microfiber shop towels to wick away any condensation that happens to form

step 8: mount it up and have fun


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yantronic
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yantronic Jul 29th, 10, 03:30 PM #2
Nice. Thread stuck.
Quote:
The opinions expressed above do not represent those of VR-Zone (VR Media PTE LTD Singapore) or any of their affiliates.

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ericfx1984 Jul 29th, 10, 10:34 PM #3
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Originally Posted by yantronic View Post
Nice. Thread stuck.
I have been on the boards for 2 days and already a sticky? w00t!
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trygon Aug 10th, 10, 12:50 AM #4
wa where u get the A/C unit from 1?
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Loner4eva Aug 10th, 10, 10:39 AM #5
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Originally Posted by trygon View Post
wa where u get the A/C unit from 1?
Lol sg also can find, buy from garang guni?
As-pres-sso (Aircooled-OC) EX-Rig

Broke my own speed record
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ericfx1984
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ericfx1984 Aug 22nd, 10, 06:35 AM #6
Quote:
Originally Posted by trygon View Post
wa where u get the A/C unit from 1?

a trash can
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ericfx1984 Apr 24th, 11, 08:34 AM #7
wow this is still here? nice
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